{"id":90656,"date":"2025-04-15T11:00:10","date_gmt":"2025-04-15T09:00:10","guid":{"rendered":"https:\/\/www.converter.it\/?p=90656"},"modified":"2025-04-07T11:01:42","modified_gmt":"2025-04-07T09:01:42","slug":"zdue-evolution-carbon-footprint-certified-photopolymers-and-new-optimization-tools-for-printers-and-converters","status":"publish","type":"post","link":"https:\/\/www.converter.it\/en\/zdue-evolution-carbon-footprint-certified-photopolymers-and-new-optimization-tools-for-printers-and-converters\/","title":{"rendered":"ZDue Evolution: carbon footprint certified photopolymers and new optimization tools for printers and converters"},"content":{"rendered":"<p><em><strong>Two years after the event organized by ZDue at Ferrari Museum<\/strong>, which focused on launching new technologies for flexographic photopolymer production, the Castelfranco Emilia (MO) prepress service <strong>is taking concrete action on sustainability and cost savings for printers and converters. We discuss this in an interview with Marco Mingozzi, who is also featured in a video\u00a0 <\/strong><\/em><\/p>\n<p><iframe loading=\"lazy\" title=\"ZDUE Evolution: certificazioni Carbon Footprint e ottimizzazione per stampatori e converter -ENG SUB\" width=\"696\" height=\"392\" src=\"https:\/\/www.youtube.com\/embed\/w_cUGWZ5hJ0?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p>&nbsp;<\/p>\n<p><strong>Innovation has always been in ZDue\u2019s DNA,<\/strong> a historic flexographic prepress service from Emilia with strong expertise in corrugated cardboard. Just over two years after the big event at Ferrari Museum, which introduced new screening technologies based on algorithms. now widely adopted in the market, <strong>ZDue is back in the spotlight with a new sustainable strategy.<\/strong> This approach not only meets internal needs but also supports printers and converters in a process of efficiency and optimization based on measurable data. Sustainability is often discussed in theoretical terms, <strong>but in this case, there are tangible elements where sustainability is backed by practical actions. Additionally, cost savings for printers and converters are a direct result<\/strong> of the certification process offered by the Italian service.<\/p>\n<p><em><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-90651\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-300x169.jpg\" alt=\"ZDUE Marco Mingozzi\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-300x169.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-1024x576.jpg 1024w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-768x432.jpg 768w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-1536x864.jpg 1536w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-2048x1152.jpg 2048w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-746x420.jpg 746w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-696x392.jpg 696w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-1068x601.jpg 1068w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/ZDU-Marco-Mingozzi-aggiungere-play-1920x1080.jpg 1920w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/em><\/p>\n<p><em>&#8220;We have embarked on a journey toward optimizing resources and processes&#8221;<\/em>, says <strong>Marco Mingozzi,<\/strong> emphasizing the importance of data measurement and analysis to demonstrate the effectiveness of these solutions to customers.<\/p>\n<p>This journey, initiated with the introduction of Vortex and BlueEdge, has opened new opportunities. <strong>Over the following two years, ZDue developed a new project, investing significant resources to complete a dual strategic path<\/strong>: one focused on product evolution and the other on sustainability certifications for these products. <strong>As a result, today, all flexographic photopolymers, regardless of sector or application, are ISO\/TS 14067 certified<\/strong>, with the exact carbon footprint calculation and verified by an external certification body.<\/p>\n<p><strong><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-90649\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_ZDue_sede-300x169.jpg\" alt=\"ZDUE \" width=\"300\" height=\"169\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_ZDue_sede-300x169.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_ZDue_sede.jpg 567w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/strong><\/p>\n<p><strong>Three new product families, all ISO 14067 certified\u00a0 <\/strong><\/p>\n<p>The key step taken by ZDue\u2019s management, which seamlessly integrates the first and second generations of Mingozzi family, <strong>was the reorganization of all products into three new families, available from January 2025.<\/strong> These replace all previous products across all thicknesses as follows:<\/p>\n<p>&#8211; <strong>Zero (No Pollution Plate)<\/strong> \u2013 A new type of photopolymer dedicated to printing on high-absorbency corrugated cardboard. Produced without solvents and with complete waste recovery, it resembles liquid photopolymer but differs in its manufacturing process and raw materials.<\/p>\n<p>&#8211; <strong>BlueLine<\/strong> \u2013 It includes the entire range of ZDue\u2019s conventional photopolymers, now with controlled CO\u2082 emissions.<\/p>\n<p>&#8211; <strong>TIC System (Total Ink Control)<\/strong> \u2013 It encompasses all solutions developed using algorithms previously introduced in the Italian market by ZDue. These solutions now certify a significant reduction in CO\u2082 emissions during the printing process.<\/p>\n<p><em>\u201cIn the past two years, we have worked on two parallel tracks, particularly with the Zero photopolymer and the TIC System, to enhance the characteristics and performance of existing products and to give them a more sustainable direction. The result is a plate (ZERO) that produces about 50% less CO\u2082 than solvent-based plates and a system (TIC, an acronym for Total Ink Control) that transforms the Vortex and BlueEdge algorithms, offering customized solutions for every type of substrate, machine, anilox, and ink. This high flexibility allows printers to optimize the process and consequently reduce CO\u2082 emissions during printing\u201d<\/em>, says <strong>Marco Mingozzi.\u00a0<\/strong><\/p>\n<p>The journey to achieve this result was long and demanding, involving significant investments in IT, software, data analysis, research, and data integration to accurately measure CO\u2082 emissions.<\/p>\n<p><strong><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-90647\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_Zdue_polimero-300x169.jpg\" alt=\"\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_Zdue_polimero-300x169.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_Zdue_polimero.jpg 567w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/strong><\/p>\n<p><strong>New protocol for CO\u2082 reduction in printing : up to 30%\u00a0 <\/strong><\/p>\n<p><em>\u201cFor companies preparing sustainability reports, and we have many printers as well as brand owners who require them, this 1.5% CO\u2082 reduction is still significant\u201d<\/em>, says Marco. <em>\u201cHowever, <strong>we didn\u2019t want to stop there.<\/strong> We raised the bar by creating an ISO 14021-certified protocol that allows us to make an assertion for each client\u2019s printing process according to the application, considering their specific printing conditions.\u00a0<\/em>A<em>nalyzing the printing process, the CO\u2082 savings achieved with the TIC System compared to conventional technologies is substantial and can reach up to 30%, which is highly beneficial for brand owners and big printers, companies already preparing sustainability reports and highly interested in meeting the 2026 ESG deadline. Smaller companies will also be involved later\u201d<\/em>, adds Mingozzi.\u00a0<strong>To reinforce its marketing efforts, ZDue will participate as an exhibitor at Print4All, where it will present new product lines and certified CO\u2082 reduction protocols with a particular focus on corrugated cardboard printing.\u00a0<\/strong><\/p>\n<p><strong><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-90645\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_Zdue_macchine-300x169.jpg\" alt=\"\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_Zdue_macchine-300x169.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Hybrid_Zdue_macchine.jpg 461w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/strong><\/p>\n<p><strong>The keyword is saving!\u00a0 <\/strong><\/p>\n<p><strong>ZDue\u2019s focus on sustainability is not new<\/strong>, the company has been addressing this issue since 2016, long before it became a widely debated topic. Various initiatives have aimed at reducing environmental impact, primarily through technological investments, such as an afterburner, a solvent recovery plant, solar panels, and digitalization of processes.<\/p>\n<p>Additionally, as regards ESG, ZDue began publishing a sustainability report in 2023 through Synesgy, starting at Level C. In its latest annual update in 2024, the company advanced to Level B, certifying a strong sustainability standard in line with national and international best practices.<\/p>\n<p><em>\u201c<strong>All this requires investment and great effort<\/strong>. We had to train staff to follow these protocols, positioning us in a mid-to-high market segment. However, as the saying goes, \u2018spend more, save more\u2019, the initial investment in a slightly more expensive system can, in the long run, be completely offset by a more efficient and optimized process, minimizing machine downtime, reducing ink and water consumption in cleaning cycles, and optimizing other printing variables that, if left unmeasured, remain vague\u201d,<\/em> adds <strong>Marco Mingozzi.\u00a0<\/strong><\/p>\n<p>He emphasizes that a protocol like this, <strong>which combines sustainability and cost savings, is a game-changer in today\u2019s market and is the foundation of ZDue\u2019s new path of innovation.<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Two years after the event organized by ZDue at Ferrari Museum, which focused on launching new technologies for flexographic photopolymer production, the Castelfranco Emilia (MO) prepress service is taking concrete action on sustainability and cost savings for printers and converters. We discuss this in an interview with Marco Mingozzi, who is also featured in a [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":90654,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[456,481,470,476,458],"tags":[],"class_list":{"0":"post-90656","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-converter-cartotecnica","8":"category-corrugated-cardboard","9":"category-environment-sustainability-and-circular-economy","10":"category-industry-news-converter-cartotecnica","11":"category-video-en"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>ZDue Evolution: carbon footprint certification and optimization<\/title>\n<meta name=\"description\" content=\"ZDue Evolution: carbon footprint certified photopolymers 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