{"id":90619,"date":"2025-04-10T14:00:53","date_gmt":"2025-04-10T12:00:53","guid":{"rendered":"https:\/\/www.converter.it\/?p=90619"},"modified":"2025-04-10T16:29:12","modified_gmt":"2025-04-10T14:29:12","slug":"poplast-group-festeggia-i-50-anni-nellimballaggio-flessibile-e-guida-un-nuovo-trend-nella-stampa-rotocalco-in-partnership-con-bobst","status":"publish","type":"post","link":"https:\/\/www.converter.it\/en\/poplast-group-festeggia-i-50-anni-nellimballaggio-flessibile-e-guida-un-nuovo-trend-nella-stampa-rotocalco-in-partnership-con-bobst\/","title":{"rendered":"Poplast Group celebrates 50 years in flexible packaging and leads a new trend in gravure printing in partnership with BOBST"},"content":{"rendered":"<p><em><strong>Poplast Group, a leader in flexible packaging production<\/strong>, will celebrate its 50th anniversary on March 17, 2025, <strong>launching a new challenge and trend in the market. The Piacenza-based company, which received the Gold Printing Award as Converter of the Year in 2024, has chosen to configure its two gravure presses with Extended Color Gamut in partnership with BOBST<\/strong>. <strong>We discuss this in this article and in a video interview with Carlo Callegari and Francesco Costanzo, working at Poplast Group and Alberto Vaglio Laurin, BOBST<\/strong><\/em><\/p>\n<p><iframe loading=\"lazy\" title=\"POPLAST Group festeggia 50 anni e con BOBST guida un nuovo trend nella stampa rotocalco - ENG SUB\" width=\"696\" height=\"392\" src=\"https:\/\/www.youtube.com\/embed\/GIbwKZYPE8E?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p><strong>\u00c8 sicuramente un periodo d\u2019oro quello che sta vivendo, da protagonista, Poplast Group<\/strong>: azienda piacentina leader nella produzione di imballaggi flessibili, con una sede anche in provincia di Pistoia dove opera la controllata FM Plastic. L\u2019innovazione tecnologica di Poplast Group \u00e8 stata premiata anche, a fine 2024, <strong>con la consegna del Premio \u2018Oro della Stampa\u2019 come \u2018Converter\u2019 dell\u2019anno<\/strong>, come si legge nella motivazione della giuria, <em>\u201cgrazie alla sua visione innovativa e i continui investimenti in tecnologie d\u2019avanguardia. Negli anni, l\u2019azienda ha potenziato i propri impianti e adottato processi sostenibili, dimostrando un impegno costante verso la qualit\u00e0 e l\u2019efficienza. Nell\u2019ultimo triennio, inoltre, l\u2019azienda ha consolidato una strategia di internazionalizzazione, arrivando a una quota di export pari al 25%. Poplast dimostra dedizione per soluzioni eco-compatibili, partendo dalla stampa con l\u2019impiego di nuove tecnologie di registro in rotocalco, l\u2019applicazione metodica di esacromia in rotocalco ed eptacromia in flexo, e l\u2019applicazione dei principi del design for recycling, superando la soglia del 50% di produzione con strutture mono-polimero\u201d.<\/em><\/p>\n<p><strong>Poplast Group is undoubtedly experiencing a golden period as a key player in the sector.<\/strong><br \/>\nThe Piacenza-based company, a leader in the production of flexible packaging, also has a location in the province of Pistoia, where operates its subsidiary FM Plastic. Poplast Group\u2019s technological innovation was recognized at the end of 2024 with the \u2018Gold Printing Award\u2019 as \u2018Converter of the Year\u2019.<br \/>\nThis was the jury\u2019s motivation: <em>\u201cthanks to its innovative vision and continuous investments in cutting-edge technologies. Over the years, the company has enhanced its facilities and adopted sustainable processes, demonstrating a constant commitment to quality and efficiency. Additionally, in the last three years, the company has consolidated an internationalization strategy, achieving an export quota of 25%. <\/em><br \/>\n<em>Poplast shows dedication to eco-friendly solutions, starting with printing using new gravure registration technologies, the systematic application of hexachrome in gravure and eptachrome in flexo, and the implementation of design for recycling principles, surpassing the 50% of production with mono-polymer structures\u201d.<\/em><\/p>\n<figure id=\"attachment_90605\" aria-describedby=\"caption-attachment-90605\" style=\"width: 300px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-90605 size-medium\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/carlo-callegari-300x205.jpg\" alt=\"Carlo Callegari\" width=\"300\" height=\"205\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/carlo-callegari-300x205.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/carlo-callegari-218x150.jpg 218w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/carlo-callegari.jpg 567w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><figcaption id=\"caption-attachment-90605\" class=\"wp-caption-text\">Carlo Callegari<\/figcaption><\/figure>\n<p>Poplast Group is a leader in the production of flexible packaging with medium and high barrier for various sectors, including food, pharmaceutical, medical, healthcare, and industrial.<strong> Sustainability for Poplast is not just a goal to pursue but a value on which to base its success.<\/strong> The entire product range includes recyclable alternatives based on mono-material structures in polyolefins (PP or PE), free of aluminum, certified by Cyclos and Aticelca (paper). <strong>The company\u2019s commitment to a conscious circular economy is also reflected in its corporate ethics<\/strong>, with over 97% of waste recovered, the reuse of raw materials (solvent recovery plant), thermal energy, and the use of renewable energy (photovoltaic). All of this is highlighted in the second sustainability report (ESG).<\/p>\n<p><strong>50 years in the market, between tradition and innovation, looking towards the future<\/strong><\/p>\n<figure id=\"attachment_90602\" aria-describedby=\"caption-attachment-90602\" style=\"width: 300px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-90602 size-medium\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-300x278.jpg\" alt=\"Andrea Ghu Poplast\" width=\"300\" height=\"278\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-300x278.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-1024x950.jpg 1024w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-768x713.jpg 768w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-453x420.jpg 453w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-696x646.jpg 696w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK-1068x991.jpg 1068w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/AndreaGhu_OK.jpg 1080w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><figcaption id=\"caption-attachment-90602\" class=\"wp-caption-text\">Andrea Ghu<\/figcaption><\/figure>\n<p><strong>Today, the group is led by two CEOs, Carlo Callegari and Pierangelo Fantoni, along with a team of managers in key roles, including Commercial Director Andrea Ghu, Prepress Manager Francesco Costanzo, CFO Alessandro Saporoso, and Production Manager Roberto Fugazza, along with all the managers of the various production departments.<\/strong><br \/>\nThe group, founded in 1975 by Franco Corbellini and Alessandro Stragliati, followed by the entry of Pierangelo Fantoni into the shareholding in 1983, and Carlo Callegari in 2011.<br \/>\nIt has always focused on the flexible packaging market. In 2013, the foundations were laid for growth and current results, with Carlo Callegari and Pierangelo Fantoni taking the helm and implementing an acquisition strategy (Sala Srl in 2017 and FM Plastic Srl in 2019), along with investments in technology and human resources: all this increased the group\u2019s revenue from 24 million to 100 million euros in 2024.<br \/>\nToday, the two plants of the Group in Piacenza (which also houses the headquarters) and Pistoia with FM Plastic (led by CEO Fabio Firenzuoli) employ over 280 employees and cover a production area of 32,500 sm, with 15,000 sm of warehouses, 3 gravure lines, 8 flexo presses, 5 solvent-based laminators, and 6 solventless laminators (2 of which feature laser die-cutting), and 13 slitter-rewinders with complementary equipment for laser cutting and 100% inspection.<br \/>\nThe 11 certifications, including product certifications (Cyclos for recyclability) and those related to sustainability and processes (ESG and ISCC Plus), along with an innovative and proactive prepress department, make Poplast Group a converter capable of providing significant added value to customers.<\/p>\n<figure id=\"attachment_90606\" aria-describedby=\"caption-attachment-90606\" style=\"width: 300px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-90606 size-medium\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/francesco-costanzo-300x200.jpg\" alt=\"Francesco Costanzo\" width=\"300\" height=\"200\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/francesco-costanzo-300x200.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/francesco-costanzo.jpg 567w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><figcaption id=\"caption-attachment-90606\" class=\"wp-caption-text\">Francesco Costanzo<\/figcaption><\/figure>\n<p><strong>The prepress department: the heart of digitalization in gravure and flexo printing<\/strong><\/p>\n<p><strong>In 2018, Poplast decided to have inhouse a prepress department to improve quality and optimize the production process, assigning the project to Francesco Maria Costanzo, a technician with extensive experience in every stage of production.<\/strong><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-90609\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/lavoro-50esimo-in-stampa-300x200.jpg\" alt=\"\" width=\"300\" height=\"200\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/lavoro-50esimo-in-stampa-300x200.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/lavoro-50esimo-in-stampa.jpg 567w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>Until then, prepress merely adapted the graphic files to the technical specifications required based on characterization. With the creation of Poplast\u2019s prepress, a completely new model was introduced: in addition to the usual verification, optimization, and color separation operations, Costanzo implemented total color management at every stage of the process, from pigment selection for inks to real-time calibration of monitors and printing machines. This innovative approach guarantees the company complete control in preventive and execution steps, ensuring superior color quality and maximum fidelity to the final result.<br \/>\nCostanzo and his team are the architects of a pioneering turning point that has allowed Poplast Group to replicate in gravure and flexographic printing the typical dynamics of digital printing, with enormous benefits in terms of quality, sustainability, and optimization of raw materials.<br \/>\nThe new technology was immediately integrated into both Group\u2019s facilities, extending the ability to print in eptachrome to all printing presses.<br \/>\nThe high level of know-how developed has not gone unnoticed and has attracted significant interest in the industry, fostering essential partnerships with Esko and Bobst. Thanks to these collaborations, Poplast\u2019s gravure presses are equipped with advanced registration systems featuring dual inspection cameras and inline spectrophotometers like the AVT SpectraLab XF.<br \/>\nMoreover, the ColorCert system performs analyses and checks that are then condensed in a report certifying the quality of all printed materials.<\/p>\n<p><strong>PopVision (Process Control System)<\/strong><\/p>\n<p><em><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-medium wp-image-90610\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Poplast_Bobst_1.00_01_12_00.Immagine008-300x169.jpg\" alt=\"\" width=\"300\" height=\"169\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Poplast_Bobst_1.00_01_12_00.Immagine008-300x169.jpg 300w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Poplast_Bobst_1.00_01_12_00.Immagine008.jpg 461w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>\u201cDuring the COVID period we never stopped, but clients couldn\u2019t be present at start-ups and had to settle for approving printed samples via photos on WhatsApp. It was disheartening to see all the preparation and calibration work for each reference going lost. What could we do?<br \/>\nConsequently, PopVision was born, an innovative solution that enables our clients to visualize and measure in real time what happens in the printing room comfortably from their offices, avoiding unnecessary physical movements.<br \/>\nThis is an exclusive service from Poplast, an added value that sets us apart in the global market\u201d, <\/em><strong>tells Costanzo. The digitalization of the process has also involved embellishment and metallic inks, improving their quality and reproducibility.<\/strong><\/p>\n<p>&nbsp;<\/p>\n<p><strong>Pop7+1 (Colour Strategy)<\/strong><\/p>\n<p>To complement eptachrome printing, <strong>Costanzo added in 2024 a dedicated channel for metallic finishing.<\/strong> With this adjustment, Poplast can now not only reproduce the main reference color libraries with 7 colors but also the metallic colors, making them brighter and more uniform compared to traditional systems.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-90612\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Poplast_Bobst_1.00_01_55_24.Immagine010.jpg\" alt=\"Poplast Bobst\" width=\"567\" height=\"319\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Poplast_Bobst_1.00_01_55_24.Immagine010.jpg 567w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Poplast_Bobst_1.00_01_55_24.Immagine010-300x169.jpg 300w\" sizes=\"auto, (max-width: 567px) 100vw, 567px\" \/><\/p>\n<p><strong>The partnership with BOBST<\/strong><\/p>\n<figure id=\"attachment_90616\" aria-describedby=\"caption-attachment-90616\" style=\"width: 425px\" class=\"wp-caption alignright\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-90616 size-full\" src=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Vaglio_bobst.jpg\" alt=\"Alberto Vaglio Laurin\" width=\"425\" height=\"239\" srcset=\"https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Vaglio_bobst.jpg 425w, https:\/\/www.converter.it\/wp-content\/uploads\/2025\/04\/Vaglio_bobst-300x169.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/><figcaption id=\"caption-attachment-90616\" class=\"wp-caption-text\">Alberto Vaglio Laurin<\/figcaption><\/figure>\n<p><strong>The combination between BOBST\u2019s construction technology and Poplast Group\u2019s innovation in printing processes has been long a virtuous case known in the market.<\/strong> The synergy between the two partners is the basis for a service that elevates productivity and quality to the highest levels, as confirmed by <strong>Alberto Vaglio Laurin, Business Director Southern Europe Flexible Packaging at BOBST<\/strong>, who has personally followed the configuration and sale of every BOBST technology that has entered production in Poplast\u2019s flexo and gravure departments since 2016. The technical support and collaboration with BOBST\u2019s Competence Center, led by Davide Rossello, have enabled comparative cross-testing with remarkable results: despite being in different environments and with different technical details, the color rendering has always remained perfectly aligned and performing.<\/p>\n<p><strong>Poplast Group at Ipack-Ima (Milan)<\/strong><\/p>\n<p><strong>Poplast will be present as an exhibitor at Ipack-Ima (Milan, May 27-30, 2025), part of Innovation Alliance.<\/strong> Old and new clients will be welcomed with the entire product range of the Group and interesting examples of flexible packaging printed in 3 different subjects with the same gravure printing cylinder. The company awaits industry professionals to celebrate together its (first) 50 years of history in the flexible packaging sector. <strong>A story built on passion, expertise, and extraordinary vision for the future!<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Poplast Group, a leader in flexible packaging production, will celebrate its 50th anniversary on March 17, 2025, launching a new challenge and trend in the market. The Piacenza-based company, which received the Gold Printing Award as Converter of the Year in 2024, has chosen to configure its two gravure presses with Extended Color Gamut in [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":90716,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[455,466,460,464,458],"tags":[],"class_list":{"0":"post-90619","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-converter-flessibili-carta-cartone","8":"category-flexography","9":"category-industry-news","10":"category-printing-prepress-technologies","11":"category-video-en"},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Poplast Group celebrates 50 years and leads a trend with BOBST<\/title>\n<meta name=\"description\" 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